One partner for every stage of your asset's life
From greenfield integration to long-term operational support, everything we do is designed to work together, so your automation investment grows more valuable over time.
We design and integrate complete control systems, digitalization solutions, and low- and mid-voltage electrical systems from the ground up, giving your facility a modern, scalable automation foundation that performs from day one.
- PLC, DCS, and SCADA system integration (Siemens, Beckhoff, and others)
- Safety controllers and SIL-compliant functional safety systems
- PCS7 and SCADA control systems
- Digital twin development
- IoT, logistics, material tracking, and big data solutions
- LV and MV electrical system design and engineering
- UL-certified custom panel building and CAD engineering
- Expert construction management and commissioning
Whether you are starting fresh or building on an existing infrastructure, our engineers deliver systems that are ready for your current demands and future growth.
When aging assets start to hold your operation back, replacement is rarely the only or fastest option. We deliver a connected modernization strategy that preserves your asset’s value long after the project closes.
- Control system and drive modernization
- Safety system upgrades and SIL-compliant retrofits
- HMI and operator interface upgrades
- UL-certified panel fabrication and electrical system modernization
- Press brake and special-purpose machinery retrofits
- Lifecycle support with digital continuity (CRAWLER)
- Long-term spare parts strategy
We assess your full system environment, develop a phased migration plan that minimizes production disruption, and build in the digital continuity tools that carry your operational intelligence forward across system generations.
Our “follow the sun” model means you are never left waiting. We provide commissioning support, extended service, spare parts management, and after-sales coverage built around your uptime requirements.
- Commissioning support and system startup
- Extended service agreements and after-sales coverage
- Remote and on-site troubleshooting
- Spare parts management for legacy and current-generation systems
- Near-24/7 availability from Germany- and U.S.-based teams
Access to quality components for legacy and current-generation systems is managed through our German manufacturing network and U.S.-based operations, so critical parts arrive when you need them.
CRAWLER is ECKLEBE’s proprietary edge-based data capture platform. It continuously records, stores, and organizes machine signals in real time with SCADA-like performance, preserving operational intelligence across system generations and supporting predictive, data-driven maintenance.
- Captures up to 5,000 variables per second at the edge
- Operates in extreme conditions from -20°C to +70°C
- Open protocol support: OPC UA, Modbus, MQTT, Siemens, AWS, Azure
- Available in Basic, Advanced, and Pro configurations
CRAWLER is the tool that transforms a one-time modernization project into a long-term asset strategy. Learn more about it below.
The digital memory your operation has been missing
CRAWLER transforms raw machine signals into structured operational intelligence your team can act on today and build on for years to come.
Most facilities lose critical data every time they undergo a system upgrade. Control migrations, hardware replacements, and software changes wipe out years of process knowledge that took decades to accumulate. CRAWLER continuously captures and preserves machine data across upgrades, migrations, and system generations, so your operational intelligence grows with your facility rather than resetting each time you modernize.
Data Loss Across Upgrades
Preserves operational intelligence across system generations so nothing critical is lost when you modernize.
Reactive Troubleshooting
Enables root cause analysis in minutes with structured historical data, so your team can act on evidence.
Scattered Tools & Silos
Centralizes machine signals into a single modular, scalable ecosystem that gives your team the visibility they need.
Unexpected Downtime
Detects process deviations early, giving your maintenance team the lead time to intervene before a deviation becomes a failure.
The business impact
- Reduce downtime by 20–30%
- Accelerate commissioning and fault resolution
- Extend asset life and reduce the total cost of ownership
- Enable predictive maintenance and recurring service models
- Eliminate vendor lock-in and protect long-term data value
- Preserve operational intelligence across system generations
Your questions about our services, answered
-
What is the difference between automation integration and a retrofit?
They serve different needs. Automation integration is about designing and building a complete control system, electrical infrastructure, and digitalization solution from the ground up. It is the right approach for: New facilities and greenfield projects Operations where the existing infrastructure is too outdated to build on Facilities that need a scalable foundation designed for long-term growth A retrofit, on the other hand, modernizes specific components of an existing system (control hardware, drives, safety systems, electrical panels) while preserving the parts that still have productive life. The right choice depends on the age and condition of your current infrastructure, your production targets, and your long-term asset strategy. Contact us to discuss which approach is right for your facility.
-
What automation platforms does ECKLEBE work with?
We work across multiple leading platforms, with particular depth in: Siemens (including PCS7, SCADA, and Safety systems). We're a certified Siemens Solution Partner in Germany for over 25 years Beckhoff PLC systems Rockwell Automation. We're a Rockwell PartnerNetwork member Registered AVEVA System Integrator We are not tied to a single vendor. Our goal is always to recommend the platform that best fits your operational environment and long-term strategy.
-
What does CRAWLER do, and do I need it?
CRAWLER is ECKLEBE's proprietary edge-based data capture platform. It continuously records and structures machine signals in real time, preserving operational intelligence across system generations, enabling predictive maintenance, and accelerating fault resolution. CRAWLER is particularly valuable if your facility: Undergoes regular modernization or upgrade cycles Runs complex, continuous production processes Has experienced repeated unplanned downtime Needs real-time visibility into machine performance without a full SCADA investment It is available in Basic, Advanced, and Pro configurations to match different operational needs and budget levels. Learn more about CRAWLER.
-
What is a digital twin, and how does ECKLEBE use them?
A digital twin is a virtual replica of a physical system (a machine, a production line, or an entire facility) that mirrors real-world behavior in real time. ECKLEBE is one of the few automation partners worldwide with deep expertise in building industrial digital twins for complex systems. We use them to: Simulate system behavior before commissioning begins Validate control logic without stopping production Reduce integration risk and compress project timelines Minimize costly rework during startup For facilities managing complex, high-stakes automation environments, digital twins are among the most powerful tools available to reduce costs and risks during modernization. Talk to our experts to see if this is the right solution for your project.
-
Can ECKLEBE support our facility on an ongoing basis after the project is completed?
Yes, and that is by design. Lifecycle support is a core part of our offering. After project completion, we provide: Extended service agreements Remote and on-site troubleshooting Spare parts management for legacy and current-generation systems After-sales coverage through our transatlantic team Our goal is to be the automation partner your facility can rely on for the long term, not just the company that handed over the keys and moved on. Contact us to discuss how we can work together.
-
What is your approach to industrial safety compliance?
Safety is engineered into every project we deliver, not added at the end. Our safety credentials include: SIL 3 Safety Compliance: technical authority to design systems to the highest industrial safety integrity level SIL-compliant functional safety systems, safety PLCs, and burner management systems across all industries we serve UL-certified panel fabrication: every electrical panel we build meets North American safety and compliance standards See all our certifications and partnerships.
-
How does the transatlantic model actually work in practice?
Think of it as two expert teams working in sequence rather than in parallel: Our German side (Berlin HQ and Wernigerode Plant) handles: Engineering depth and software development Panel building and manufacturing Extended service and administrative support Our U.S. side (Atlanta, GA) handles: Sales and local engineering System adoption, extension, and commissioning After-sales, service and spare parts Because our teams span multiple time zones, your project keeps moving even when your local business day ends. Smart sourcing between Europe and the U.S. also keeps costs competitive without sacrificing the German engineering quality our customers rely on. Learn more about our operating model.
See what a lifecycle-first approach can do for your operation
Tell us about your facility’s automation challenges, and we’ll help you find the right path forward.